FUEL TANK > REMOVAL

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1. SEPARATE FUEL TANK WIRE


    A199504

  1. Peel back the floor carpet under the front left seat, disconnect the fuel tank wire connector, and pass the grommet through the floor.



2. REMOVE NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY


    A199505

  1. Remove the 2 clips and 4 nuts.

  1. Disengage the claw and remove the No. 1 fuel tank protector.



3. SEPARATE NO. 1 CHARCOAL CANISTER OUTLET HOSE


    A199510

  1. Separate the No. 1 charcoal canister outlet hose.



4. SEPARATE FUEL TANK FILLER PIPE SUB-ASSEMBLY


    A199563E02

  1. Insert a screwdriver with its tip wrapped in protective tape into the quick connector cutout as shown in the illustration, push the quick connector lock forward, and disconnect the breather tube.
    Text in Illustration 
    *1
    		Protective Tape
    *2
    		Retainer
    *a
    		Pull
    *b
    		Cutout

    NOTICE:
    1. Check for dirt or other foreign matter on the parts to be disconnected and clean them if necessary.
    2. The quick connector seals with an O-ring. Ensure that there is no damage or foreign matter on the contact surface.
    3. Do not use any tools.
    4. Do not bend or twist the tubes.
    5. Protect the contact surface by covering it with a plastic bag.
    6. If the connector is stuck, push and pull on the parts to separate them.



    A199564E02

  1. Insert a screwdriver with its tip wrapped in protective tape into the quick connector cutout as shown in the illustration, push the quick connector lock forward and disconnect the inlet tube.
    Text in Illustration 
    *1
    		Protective Tape
    *2
    		Retainer
    *a
    		Pull
    *b
    		Cutout

    NOTICE:
    1. Check for dirt or other foreign matter on the parts to be disconnected and clean them if necessary.
    2. The quick connector seals with an O-ring. Ensure that there is no damage or foreign matter on the contact surface.
    3. Do not use any tools.
    4. Do not bend or twist the tubes.
    5. Protect the contact surface by covering it with a plastic bag.
    6. If the connector is stuck, push and pull on the parts to separate them.



5. DRAIN FUEL

  1. Drain the fuel from the inlet tube installation position.



6. SEPARATE FUEL TANK MAIN TUBE SUB-ASSEMBLY


    A199506E02

  1. Release the checker as shown in the illustration.

  1. Pinch the retainer to release it as shown in the illustration and separate the fuel tank main tube.
    Text in Illustration 
    *1
    		Retainer
    *2
    		Checker
    *3
    		Fuel Tube Connector
    *4
    		Fuel Pipe
    *5
    		Checker
    *6
    		O-Ring
    *a
    		Pinch
    *b
    		Pull

    NOTICE:
    1. Check for dirt or other foreign matter on the parts to be disconnected and clean them if necessary.
    2. The quick connector seals with an O-ring. Ensure that there is no damage or foreign matter on the contact surface.
    3. Do not use any tools.
    4. Do not bend or twist the tubes.
    5. Protect the contact surface by covering it with a plastic bag.
    6. If the connector is stuck, push and pull on the parts to separate them.



7. SEPARATE REAR FUEL EMISSION TUBE SUB-ASSEMBLY


    A199508E02

  1. Release the retainer as shown in the illustration and separate the fuel emission tube.
    Text in Illustration 
    *1
    		Retainer
    *2
    		Fuel Tube Connector
    *3
    		Fuel Pipe
    *4
    		O-Ring
    *a
    		Pull

    NOTICE:
    1. Check for dirt or other foreign matter on the parts to be disconnected and clean them if necessary.
    2. The quick connector seals with an O-ring. Ensure that there is no damage or foreign matter on the contact surface.
    3. Do not use any tools.
    4. Do not bend or twist the tubes.
    5. Protect the contact surface by covering it with a plastic bag.
    6. If the connector is stuck, push and pull on the parts to separate them.



8. REMOVE FUEL TANK ASSEMBLY


    A202990

  1. Using an engine lifter, support the fuel tank.



    A199515

  1. Remove the 4 bolts and the fuel tank.

    NOTICE:
    Make sure that the fuel tank does not fall.



9. REMOVE FUEL TANK CUSHION


    A199516E01

  1. Remove the No. 1 fuel tank cushions and No. 2 fuel tank cushions.
    Text in Illustration 
    *1
    		No. 1 fuel tank cushion
    *2
    		No. 2 fuel tank cushion



10. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY


    A199517E02

  1. Widen the tip of the tube joint clip and pull out the clip in the direction indicated by the arrow.

  1. Pull the fuel tank main tube off of the fuel suction tube assembly to disconnect it.
    Text in Illustration 
    *1
    		Tube Joint Clip
    *2
    		Fuel Tube Connector
    *3
    		O-Ring

    NOTICE:
    1. Check for dirt or other foreign matter on the parts to be disconnected and clean them if necessary.
    2. The fuel tube connector seals with an O-ring. Ensure that there is no damage or foreign matter on the contact surface.
    3. Do not use any tools.
    4. Do not bend or twist the tubes.
    5. Protect the contact surface by covering it with a plastic bag.
    6. If the connector is stuck, push and pull on the parts to separate them.



    A199519

  1. Disengage the clamp and remove the fuel tank main tube from the fuel tank.



11. REMOVE FUEL TANK WIRE


    A199520

  1. Disconnect the fuel tank wire connectors from the fuel suction tube assembly and fuel tank vent tube assembly.

  1. Disengage the 7 clamps and remove the fuel tank wire from the fuel tank.



    A202859

  1. Remove the fuel hose clamp from the fuel tank wire.



12. REMOVE REAR FUEL EMISSION TUBE SUB-ASSEMBLY


    A199521

  1. Remove the rear fuel emission tube from the fuel tank vent tube assembly.

  1. Disconnect the 2 clamps and remove the rear fuel emission tube from the fuel tank.



13. REMOVE NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY


    A199522E02

  1. Release the retainer as shown in the illustration and separate the No. 1 fuel evaporation tube from the fuel suction tube assembly and fuel tank vent tube assembly.
    Text in Illustration 
    *1
    		Retainer
    *2
    		Fuel Tube Connector
    *3
    		O-Ring
    *4
    		Fuel Pipe
    *a
    		Pull

    NOTICE:
    1. Check for dirt or other foreign matter on the parts to be disconnected and clean them if necessary.
    2. The fuel tube connector seals with an O-ring. Ensure that there is no damage or foreign matter on the contact surface.
    3. Do not use any tools.
    4. Do not bend or twist the tubes.
    5. Protect the contact surface by covering it with a plastic bag.
    6. If the connector is stuck, push and pull on the parts to separate them.

  1. Disengage the clamp and remove the No. 1 fuel evaporation tube from the fuel tank.



14. REMOVE NO. 2 FUEL EVAPORATION TUBE SUB-ASSEMBLY


    A199524E05

  1. Release the retainer as shown in the illustration and separate the No. 2 fuel evaporation tube from the fuel tank vent tube assembly.
    Text in Illustration 
    *1
    		Retainer
    *2
    		Fuel Tube Connector
    *3
    		O-Ring
    *4
    		Fuel Pipe
    *a
    		Pull

    NOTICE:
    1. Check for dirt or other foreign matter on the parts to be disconnected and clean them if necessary.
    2. The fuel tube connector seals with an O-ring. Ensure that there is no damage or foreign matter on the contact surface.
    3. Do not use any tools.
    4. Do not bend or twist the tubes.
    5. Protect the contact surface by covering it with a plastic bag.
    6. If the connector is stuck, push and pull on the parts to separate them.

  1. Disengage the clamp and remove the No. 2 fuel evaporation tube from the fuel tank.



15. REMOVE NO. 1 CHARCOAL CANISTER OUTLET HOSE


    A199526

  1. Separate the No. 1 charcoal canister outlet hose from the fuel tank vent tube assembly.

  1. Disengage the clamp and remove the No. 1 charcoal canister outlet hose.



16. REMOVE FUEL PUMP GAUGE RETAINER


    A199527E01

  1. Using a 6 mm socket hexagon wrench, set SST to the fuel pump gauge retainer.

    SST
    09808-14020   (09808-01410, 09808-01420, 09808-01430)

    HINT:
    Align the ribs of the fuel pump gauge retainer with the tips of SST.



    A199529E03

  1. Using SST, loosen the fuel pump gauge retainer.
    Text in Illustration 
    *a
    		Hold
    *b
    		Turn

    SST
    09808-14020   (09808-01410, 09808-01420, 09808-01430)

    NOTICE:
    Do not use any tools other than SST.

    HINT:
    Align the ribs of the fuel pump gauge retainer with the tips of SST.

  1. Remove the fuel pump gauge retainer while holding the fuel tank vent tube assembly by hand.



17. REMOVE FUEL TANK VENT TUBE ASSEMBLY


A199531

NOTICE:
Do not disconnect the tube shown in the illustration.



    A202948E02

  1. Rotate the fuel tank vent tube assembly toward the inside of the tank, and remove it in the opposite direction to the arrows for insertion of the fuel tank sender gauge.
    Text in Illustration 
    *a
    		Arrows

    NOTICE:
    Do not bend the sender gauge arm.



    A199532

  1. Disengage the 2 claws of the fuel tank vent tube, disconnect the fuel tank vent tube, and remove the fuel tank vent tube assembly.



18. REMOVE FUEL TANK SUCTION TUBE GASKET


    A199533

  1. Remove the gasket from the fuel tank.



19. REMOVE FUEL PUMP GAUGE RETAINER


    A199528E01

  1. Using a 6 mm socket hexagon wrench, set SST to the fuel pump gauge retainer.

    SST
    09808-14020   (09808-01410, 09808-01420, 09808-01430)

    HINT:
    Align the ribs of the fuel pump gauge retainer with the tips of SST.



    A199530E02

  1. Using SST, loosen the fuel pump gauge retainer.
    Text in Illustration 
    *a
    		Hold
    *b
    		Turn

    SST
    09808-14020   (09808-01410, 09808-01420, 09808-01430)

    NOTICE:
    Do not use any tools other than SST.

    HINT:
    Align the ribs of the fuel pump gauge retainer with the tips of SST.

  1. Remove the fuel pump gauge retainer while holding the fuel suction tube assembly by hand.



20. REMOVE FUEL SUCTION TUBE ASSEMBLY


    A199534

  1. Remove the fuel suction tube assembly from the fuel tank.

    NOTICE:
    Do not disconnect the tube shown in the illustration.



    A199535E02

  1. Pinch the fuel tank vent tube retainer to release it as shown in the illustration, disconnect the fuel tank vent tube, and then remove fuel suction tube assembly.
    Text in Illustration 
    *1
    		Retainer
    *a
    		Pinch



21. REMOVE FUEL TANK SUCTION TUBE GASKET


    A199536

  1. Remove the gasket from the fuel tank.



22. REMOVE FUEL TANK VENT TUBE SUB-ASSEMBLY


    A199537

  1. Pull the fuel tank vent tube out of the fuel tank.



23. REMOVE NO. 1 EVAPORATION VENT TUBE CLAMP


    A202860

  1. Disengage the 2 claws and remove the No. 1 evaporation vent tube clamp from the fuel tank.